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Drones / UAV

SWaP-Optimized Passive Components for Drones & UAVs

High Reliability | SWaP-Optimized RF & Power Solutions | US Owned Company | North American Manufacturing

Modern UAV and drone platforms require Size, Weight, and Power (SWaP) optimization without compromising RF performance, signal integrity, or power efficiency. Johanson designs and manufactures high-reliability passive components engineered for compact drone electronics, secure RF communications, GNSS navigation, EMI control, and efficient power regulation in mission-critical environments.

Backed by over 60 years of U.S.-based engineering and North American manufacturing, Johanson delivers SWaP-optimized passive solutions for UAV, mil/aero, and defense platforms, including:

  • RF and power components engineered for SWaP-constrained designs
  • Custom and footprint-compatible second-source alternatives
  • Stable electrical performance under vibration, shock, and temperature extremes
  • Domestic manufacturing aligned with aerospace and defense requirements

Built for mission-critical UAV applications. Designed for performance.

Contact our Applications Engineers today for support or to request samples.

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Application-to-Products Chart
All drones X
Large-Predator Type Drones X
EMI Filters
High-Q MLCC
Hi-Rel Low Voltage NPO/X7R MLCCs
High Cap X7R/HiQ MLCC (1–1000µF)
Antennas
Integrated Passive Components
RF Inductors
High Voltage MLCC (500V–6kV)
SMPS Stacked MLCCs
High Voltage Radial
Single Layer Capacitors
Thin Film
Planars & Discoidal
TYPICAL APPLICATIONS 1 2 3 4 5 6 7 8 9 10 11 12 13
Autonomous Navigation & AI Modules
Avionics Power Regulation
EMI & RFI Mitigation
Electronic Motor Noise Mitigation
Electronic Countermeasures (ECM)
Encrypted Communications
Filtered Bulkhead Connectors
First-Person View (FPV) / Immersive Goggles
Flight Control Systems (FCs)
GNSS Navigation Modules
Ignition & Detonator Control Modules
Long-Endurance Battery Packs
Microwave Systems & Phased Arrays
Miniaturized Synthesizers & Oscillators
Payload Release Systems
Portable Power Units (PPUs)
Power Distribution Units (PDUs)
Radar Altimeters & Proximity Sensors
SWaP-Optimized Avionics
Thermal Imaging & Targeting Systems

Drones (UAVs) demand precise navigation, reliable communication, and efficient power regulation within compact platforms. To meet these needs, JOHANSON provides passive components that support both RF and power applications. Backed by 60+ years of design and manufacturing, our engineers collaborate on custom solutions. As a North American owned and manufactured company, JOHANSON is uniquely positioned to deliver high-reliability components.

In-House Testing Capabilities

In addition to manufacturing, the Camarillo, CA facility has a complete High Reliability department with in-house testing capabilities.

Comprehensive Mil-Standard Testing Groups A, B & C
• Available as necessary

Electrical & Mechanical Inspections

  • Hot IR Testing
  • 100% Electrical Testing
  • Full Data on Serialized Units
  • 100% Visual Inspection (Mil 883 Class K or S Options)
  • Cap, DF, IR, DWV, Voltage Breakdown
  • Temperature Voltage Coefficient (TVC)
  • Temperature Capacitance Coefficient (TCC)

Analytical Testing

  • XRF Analysis
  • SEM Inspection
  • Solderability Testing
  • Radiographic Inspection
  • Destructive Physical Analysis (DPA)
  • Acoustic Microscopy (Sonoscan) Inspection

RF & Microwave Testing Expertise

  • Vector Network Analyzer Measurements
  • Resonant Line Measurements for ESR at Frequency

Environmental Testing

  • Life Testing
  • Steam Age
  • Bend Testing
  • Humidity Testing
  • Wire Bond Testing
  • Moisture Resistance
  • Temperature Cycling
  • HALT / HASS Testing
  • Thermal Shock Testing
  • Shock / Vibration Testing
  • Resistance to Solder Heat
  • Shear Test / Bond Pull Test
  • Burn In / Voltage Conditioning
  • Class H, K or S Element Evaluation

RESOURCE: Simulation Software & Designer Libraries:

MLCC TERMINATION OPTIONS (REPLATING OF COMMERCIAL PRODUCTS)
Termination Type Solder Barrier Prevent Leaching RoHS Primary Applications
Ni/Sn Ni Yes All solder applications where RoHS is required. Johanson’s standard termination used by largest number of customers. Most likely to be in stock at Johanson or authorized distributors.
Ni/SnPb Ni No Military applications where lead (Pb) mitigates Tin whisker growth.
Flexterm Ni/Sn Ni Yes Flexible terminations for high physical stress applications
Flexterm Ni/SnPb Ni No Flexible terminations for high physical stress applications
Ni/Au Gold Termination Ni Yes Parts are epoxied in place or a mix of solder and epoxy attachment is used. Controlled Au thickness to avoid Gold embrittlement issues when soldering. Premium price.
Cu/Sn (Copper barrier) Cu Yes This non-magnetic termination is best suited for application where very high inductance / magnetic fields are present. Use where RoHS is required. Most common non-magnetic termination.
Cu/SnPb (Copper barrier) Cu No This non-magnetic termination is best suited for application where very high inductance / magnetic fields are present.
PdAg None Yes No plating - solderable thick film PdAg alloy termination. Premium price.
PtAg None Yes No plating - solderable thick film PtAg alloy termination. Premium price.
SINGLE LAYER TERMINATION OPTIONS SINGLE LAYER TERMINATION OPTIONS
Termination Type Solder Barrier Prevent Leaching RoHS Primary Applications
TiW/Ni/Au Ni Yes Chip & Au wire where capacitor is soldered in place or mix of solder and epoxy attachment is used.
TiW/Au None Yes Chip & Au wire where capacitor is epoxy attached. Optimum termination for wirebonding. Cannot solder this chip as substantial leaching will occur.
LEAD-FRAME TERMINATION OPTIONS
Termination Type Solder Barrier Prevent Leaching RoHS Primary Applications
Ni None Yes Used in very high-temp applications
Cu/Ni/SnPb Ni No Typically used in military applications
CuSn6 Phosphor Bronze Ni No SnPb plate
Iron-Nickel Alloy Ni Yes Sn plate
Pure Silver Leads None Yes Used in very high power RF. Premium price.